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Electrospun fibrous membrane general characteristics

SEM image of electrospun membrane
Scanning Electron Microscope image of a typical electrospun membrane.

Electrospinning is a process used to construct nanofibers for use in industrial application and research. This process is highly versatile for fiber production and researchers are constantly pushing the boundaries of the structures, properties and the characteristics of its output through modification of the setup and materials. Listed below are some general characteristics of the membrane from typical electrospinning setup.

Characteristics Description/Value Remarks
Structure Randomly organized/non-woven fibers membrane Electrospinning on a stationary flat plate collector generally produces a flat membrane. However, some electrospun material and collector combination has been shown to result in the collection of three-dimensional, fluffy structure. Modification of setup and collector can be used to construct other fibrous structures with controlled fiber orientation.
Thickness 0.1 µm [Buchko et al 1999] to 70 µm [Zhang et al 2012] Thickness of the electrospun membrane is controlled by the duration of fiber deposition and the presence of surface residual charges on the deposited fibers.
Fiber diameter Typically range from 100 nm to 10 µm Some researchers have been able to produce fibers that are less than 100 nm with optimization of the process and with selective materials. By increasing the concentration of the electrospun solution, larger fiber diameter beyond 10 µm can be fabricated.
Pore size 100 nm [Frey and Li 2007] to 12 µm [Ge et al 2012] Generally, electrospinning is targeted for fabrication of fibers with diameter less than a micron. For such low diameter fiber, the pore size is mostly in the above mentioned pore size range. However, membrane with larger pore size has been reported although they are usually made out of fibers with larger diameter.
Porosity 20% [Noorpoor et al 2014] to 92% [Meng et al 2010] Porosity of the electrospun fibers depend on a variety of factors including charge retention, fiber diameter and collector material.
Material Polymers, ceramic precursors, metal precursors Almost any solution with sufficient viscoelasticity and conductivity such that the solution stretches without breaking when a charged is applied to it under an electric field is a potential candidate for electrospinning.
Potential Applications Medical implants, air filter membrane, water filter membrane, sensors, batteries, dye sensitized solar cell etc.  
Published date: 12 August 2014
Last updated: 20 August 2014

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